Inside Aparna RMC and How Quality Control Ensures Perfection

In today’s construction where quality, on-time completion, and reliability are of utmost importance, ready-mix concrete has become an important construction material. However, the strength and consistency of ready-mix concrete are dependent on the quality control processes employed at each step of the RMC manufacturing process. 

Traditionally, concrete was prepared by mixing water and cement at the site. So, RMC is superior in quality when compared to the ones manufactured following manual mixing methods. Read the blog to learn the different quality control and testing processes we follow at Aparna RMC, one of the leading ready-mix suppliers. 

Challenges in RMC manufacturing

Ready-mix concrete helps ensure the timely delivery of concrete for construction processes. However, sufficient quality controls are essential to ensure that the final product meets the desired standards. 

Here are the common challenges in RMC manufacturing:

• Maintaining consistency and managing variations in raw-materials
• Inaccurate mix proportions across batches
• Inconsistency in water-cement ratio
• Equipment malfunctioning and breakdowns
• Improper storage of raw materials
• Human error in batching, equipment usage, etc. 
• Lack of temperature control
• Inadequate testing and lack of regular inspections

How does Aparna RMC test ready-mix concrete?

Aparna RMC has become an RMC plant manufacturer in India, majorly due to its commitment to quality. We have listed the different methods we follow to test the quality of RMC. They are generally brought under three phases

1. Raw material/ Ingredient testing

The quality of raw materials used in the manufacturing process determines the quality of the RMC. When they are sourced from external suppliers, the ingredients are tested following industry standards before reaching the manufacturing plants. 

At Aparna RMC, all the raw materials including cement, water, aggregates, and admixtures are tested for their quality before being fed into the process. For instance, the water purity is checked to prevent contamination. Dedicated stockpiling is followed to determine aggregates by grade and cement is stored in silos to prevent moisture from seeping in. 

2. Right batching and mixing

Aparna RMC uses advanced batching and mixing processes to ensure accuracy and consistency across the process. Automated batching plants help weigh ingredients based on the need and this avoids errors that may incur from manual operations. 

Advanced design software helps plant operators tune the mix proportions based on specific requirements and target strength. For instance, some projects may demand a target strength of M20 concrete while others may demand M15 or M40 grade concrete. So, based on the target strength, the software adjusts the mix ratio for concrete grades. 

3. Real-time production control

Our technicians and operators track all the important aspects including batch size, water-cement mix ratio for concrete grades, mixing time, etc. Ensuring that they align with the industry standards helps confirm that the ready-mix concrete output meets the desired quality standards.  

Post-manufacturing, the experienced team of technicians assesses the consistency and uniformity of the overall batch. This helps identify and correct issues relating to mixing and consistency. 

4. Lab tests for product quality

We employ different tests to ensure product quality. For instance, a slump test is used to determine the flowability and workability of the ready-mix concrete. Based on the grades required, the flowability is assessed. The slump test checks if the concrete is easy to pour while also preventing segregation or honeycombing issues. 

5. Density and temperature check

Temperature impacts the concrete setting time and they must be closely monitored. They are adjusted based on the specific project requirements. For instance, in hot weather, we use iced water or cool aggregates. Similarly, density is also checked for, after the RMC is manufactured.  

Aparna RMC: Leading RMC plant manufacturer in India

When it comes to choosing manufacturers of concrete, you must pay attention to the quality controls followed during the manufacturing process. Aparna RMC is the leading ready-mix concrete company, known for delivering high-quality RMC. It follows stringent quality controls at each step of the RMC production process. 

Aparna RMC is certified by ISO 9001:2015 and it adheres to the Bureau of Indian Standards (BIS). It reflects our commitment to quality and excellence in ready-mix concrete manufacturing. It has plants located across South India including Hyderabad, Bangalore, Mangalore, Mumbai, and Vishakhapatnam.

The raw materials and ingredients are tested for their quality, and the batching process is automated based on the mix ratio for concrete grades to avoid errors from manual methods. The ready-mix concrete is lab-tested after production and the density and temperature are adjusted to meet the required standards. The best thing about Aparna RMC is that it can be customised to meet customer requirements when it comes to different things. 

FAQs

1. What are the quality controls implemented by Aparna RMC?

Aparna RMC follows stringent quality controls at each step of the manufacturing process. Here are the key controls- raw materials/ ingredients testing, right batching, lab tests, slump tests, density and temperature checks, real-time production controls, and so on. 

2. Is Aparna RMC ISO-certified?

Yes, Aparna RMC is certified by ISO 9001:2015, ISO 45001:2018, and ISO 14001:2015, and it also adheres to the BIS (Bureau of Indian Standards). All these reflect our commitment to industry standards, making Aparna RMC, a leading manufacturer of concrete.  

Faster Construction with the Superior Strength of Aparna RMC

Aparna RMC is a leading manufacturer and supplier of high-strength ready-mix concrete nationwide. With manufacturing plants located across the country in Telangana, Karnataka, Andhra Pradesh, and Maharashtra, Aparna RMC is known for supplying high-quality RMC that can be customised based on the specific needs of the construction project. 

Let us explore how Aparna RMC supplies high-strength RMC while enhancing the speed and efficiency of the project. 

How does Aparna RMC accelerate construction?

Here’s how Aparna RMC, a leading ready-mix concrete supplier, accelerates construction projects and helps achieve greater efficiencies. 

1. Improves construction speed 

Ready-mix concrete is a pre-mixed concrete solution that is manufactured in factories under a controlled environment based on the required concrete ratios and grades. After processing, they are transported to the construction site. This is unlike the traditional methods, where concrete is prepared by mixing cement and water at the site. 

So, the ready-mix concrete minimises the time required for setup as there is no need to collect materials and mix them at the site. As the concrete can be poured quickly and set in the spot, it improves construction speed. 

2. Minimises delays

As the ready-mix concrete is delivered to the site directly, there is a reduced chance of the work getting delayed due to bad weather. Also, as the mixing is automated in an advanced manufacturing facility, the concrete is prepared in consistent quality. So, ready-mix concrete helps minimise delays due to inconsistent mixing or lack of product quality. 

3. Handle large volumes

Large-scale construction projects demand significant quantities of concrete. Mixing and preparing the concrete at the site may slow down the construction process. As ready-mix concrete can be manufactured in large batches and with consistent quality, they can be continuously poured without delays. This minimises the time required to complete different stages in construction while speeding up the project. 

Other benefits of using ready-mix concrete

While the ready-mix concrete helps minimise construction time, here are the other benefits. 

1. Reduces labor costs

The usage of ready-mix concrete reduces the need for manual labor in concrete preparation while allowing for efficient usage of labor in other processes that cannot be automated. They get ample time and energy to focus on the application and finishing stages rather than mixing. This helps minimise labor costs and boost the overall efficiency of the construction project. 

2. Consistent output

As Aparna RMC is prepared in advanced manufacturing facilities, the materials are mixed in consistent quantities across batches. This ensures that the output meets desired standards when it comes to strength, performance, and quality. The greater degree of consistency also improves the structural integrity of the building while minimising cracks and failures. 

3. Minimises material wastage

As the ready-mix concrete is prepared under controlled conditions, it is prepared in exact quantities depending on the project requirements. It is manufactured by mixing exact quantities of cement, water, and other aggregates while driving an optimal usage of resources. 

It minimises raw material wastage and helps reduce adverse environmental impact. It also leads to cost savings from overusage and wastage of raw materials and inputs needed for RMC manufacturing. 

4. Increased durability

Ready-mix concrete has greater strength and durability. The building structures constructed with Aparna RMC require less maintenance and repairs. This reduces the need for renovation while improving the lifespan and integrity of the building structure. 

5. Cost-effective

As the exact amount of ready-mix concrete can be delivered to the construction site, this reduces material wastage and cost overruns. The usage of RMC also reduces the chances of defects, breakage, and thus minimising the cost of overall maintenance. Also, with RMC, the total cost becomes predictable. This helps builders, contractors, and building owners plan their budgets more appropriately while reducing the possibility of overrun. 

6. Highly customisable 

Based on the specific needs of the construction project, the concrete ratios and grades can be customised. Other parameters like the strength of the concrete, aggregate size, and water content can be adjusted to match the demands of a specific construction project. This helps ensure that the right type of concrete mixtures are used for construction projects.  

Aparna RMC: Leading Ready-mix concrete suppliers in India

Overall, Aparna RMC offers a wide range of benefits in terms of speed, cost-effectiveness, and overall efficiency of construction projects. As the mixing is performed in an advanced manufacturing facility under controlled conditions, the quality is maintained across batches. It reduces the time and labor needed when compared to the traditional process of mixing the concrete at the construction site. 

Whether it is a small, medium, or large-scale construction project, using ready-mix concrete helps accelerate construction, minimise construction costs, and drive greater efficiencies. Aparna RMC is one of the leading ready-mix concrete suppliers in Bangalore, Hyderabad, and other parts of India. It is known for supplying superior-quality, premium-grade concrete at economical rates.

For more information, contact us at _+91 9154088440_or info@aparnarmc.com.

FAQs

1. What are the different types of concrete mixtures available at Aparna RMC? 

The following are the different types of concrete mixtures from Aparna RMC:

• High-grade ready-mix concrete
• Self-compacting ready-mix concrete
• Smart dynamic ready-mix concrete
• Green ready-mix concrete
• Stamp ready-mix concrete
• Lightweight ready-mix concrete
• Glass fiber reinforced concrete
• Bag ready-mix concrete

2. What are the benefits of using Aparna RMC?

Aparna RMC offers wide-ranging benefits including:

• Improved construction speed
• Minimises delays
• Reduces labor costs
• Highly customisable
• Minimises material wastage